DATA SHEET
Company Name: Accurate Metal Machining, Inc.
Painesville
Twp.,
Telephone: (440) 350-8225
Fax: (440) 350-8190
Web address: www.accuratemetalmachining.com
Ownership: Family
Established: 1985
Officers: John Racic, President
Gabriel
Loiczly, Vice President
Thomas
Loiczly, Vice President
Key
contacts:
Sales/Mfg: John Racic, President
Thomas
Loiczly, Vice President
Quality: Chuck Polizzi, Quality Assurance Manager
Total
number of employees: 175
Size
of facility:
60,000 Sq. Ft.
SERVICES /
PROCESSES
Business
Type:
ü Manufacturer
Product
Line:
ü Machining
Major
processes / operations performed at this facility:
ü CNC Single
& Multiple Spindle Turning
ü Multi-Tasking
Mill/Turns
ü CNC Milling /
Hole EDM
ü Manual &
Vibratory
ü Deburring and
E.C.D.
ü Swiss
Machining
ü Ultrasonic
Cleaning
ü Mechanical
Polishing & Lapping
ü Honing /
Abrasive Flow Machining
ü Electropolishing / Passivating
Processes
/ operations subcontracted:
ü Plating
ü Anodizing
ü Heat Treating
ü Centerless
Grinding
Materials
we are capable of working with:
ü Stainless Steel (various grades)
ü Monel
ü Inconel
ü Hastelloy
ü Brass
ü Aluminum
ü Titanium
ü Carbon Steels
ü Zirconium
ü Zircalloy
ü Plastics
(various types)
Prototype
work:
We
do prototype as needed and we work very closely with customer’s product
development engineering.
Typical tolerances held +/- .0005 Typical
Estimate of available capacity % 25
Typical part size / range 1/16” Ø – 12” Ø
Lot size / range 25 – 10,000
Typical lead time 4 weeks
Shifts per day 2
Hours per shift 8 hrs.
External quality audits performed by:
BSI (ISO Audit) & Customers
We have a preventive action and corrective action
system in place for continued quality improvement.
Frequency of statistical
capability studies on our processes/equipment:
Conducted as
part of our Statistical Process Control System.
Methods of Quality/Process Control
ü Mil-Std-105E
Sampling
ü Final AQL
Inspection
ü Operator as
Inspector
ü SPC: X&R,
Pre-control, P-Charts, etc.
ü Process audits
(2x per year)
ü In-Process AQL
Inspection
ü 1st Article
Inspection
ü Separate
Inspection Department
SPC is widely implemented and fully integrated
throughout all our facilities.
Complete engineering staff utilizing the latest software:
ü CAD/CAM/Solid
Modeling
ü Complete
electronic shop floor control including MRP (Material Requirements Planning)
ü Bar Coding
ü Our shop floor planning software is custom designed and continues to
evolve.
ü Our On Time Delivery performance is 99%.
ü We work very closely with our customer’s
technical staff to make certain we have a good understanding of Purchase Order
requirements.
ü Our goal is to
be the number one vendor to every one of our customers.
ACCURATE
HAS BEEN A PROACTIVE FORCE IN DEVELOPING PROCESSES THAT OFFER VALUE ADDED
SERVICES TO OUR CUSTOMERS. SOME OF THE
SERVICES WE PROVIDE TODAY ARE AS FOLLOWS:
ü WAREHOUSING
ü INVENTORY
MANAGEMENT
ü JUST-IN-TIME
SHIPMENTS
ü KANBAN
ü SHIP-TO-STOCK
CERTIFIED
ü SPC
ü ENGINEERING
SUPPORT
ü DESIGN/BUILD
TOOLING & FIXTURES
ü RAW MATERIAL
PROCUREMENT
ü CHROME PLATE
ü SILVER MIST
ü ANODIZE
ü BRITE DIP
ü EVERLUBE
ü ELECTOPOLISH
ü PASSIVATE
ü ULTRASONIC
CLEAN
ü ABRASIVE FLOW
MACHINE
ü HEAT TREAT
ü ELECTRO
CHEMICAL DEBURR
ü VIBRATORY
DEBURR
ü HONE
ü LAP
ü SAND BLAST
ü ASSEMBLY/TEST
ü BAG/LABEL
ü GRIND
ü PAINT
ü WELD
ü CADMIUM PLATE
ü DICRONITE COAT
ü TIN PLATE
ü IMPREGNATE
ü COPPER PLATE
ü PENETRANT
INSPECT
ü MAG PARTICLE
INSPECT
ü X-RAY
ü CHEM FILM
ü BLACK OXIDE
ü DI-CHROMATE
COAT
ü DRY FILM
LUBRICANT
ü BRAZE
ü ULTRASONIC
& PRODUCTION COMPARATOR TEST
ü IVD COAT
ACCURATE IS YOUR SINGLE SOURCE SOLUTION!
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